ITAC Assessment: NC0577
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ITAC Assessment: NC0577
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Assessment Year 2016
Principal Product Lighting
NAICS 335110: Electric Lamp Bulb and Part Manufacturing
SIC 3641: Electric Lamp Bulbs and Tubes
Sales Range $100
M
to 500
M
# of Employees 330
Plant Area 310,000
ft2
Annual Production 2,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $266,142 6,700,800
kWh
Electricity Demand $315,726 18,714
kW-mo/yr
Natural Gas $161,294 38,426
MMBtu
Waste Disposal Costs
Water Usage $70,800 5,750
Tgal
TOTAL YEARLY COSTS $813,962
RECOMMENDED SAVINGS* $83,056 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $59,300 $135,630 $27,119
683,100
kWh
$23,078
-
kW-mo/yr
- - - $9,103
02 2.7245: Use direct air supply to exhaust hoods $11,227 $15,000 $1,266
31,883
kWh
$2,541
-
kW-mo/yr
$7,420
-
MMBtu
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $819 $100 $767
19,320
kWh
$652
-
kW-mo/yr
- - $(-300.0) $(-300.0)
04 2.4239: Eliminate or reduce compressed air usage $1,088 $3,600 $1,088
27,393
kWh
- - - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,896 $100 $1,566
39,437
kWh
$1,330
-
kW-mo/yr
- - - -
06 2.4239: Eliminate or reduce compressed air usage $1,793 $2,000 $970
24,420
kWh
$823
-
kW-mo/yr
- - - -
07 2.2511: Insulate bare equipment $168 $799 - - $168
-
MMBtu
- - -
08 2.2135: Repair and eliminate steam leaks $106 $200 - - $106
-
MMBtu
- - -
09 3.4113: Treat and reuse rinse waters $5,659 $7,720 - - - $5,659
-
Tgal
- -
TOTAL RECOMMENDED $83,056 $165,149 $32,776
825,553
kWh
$28,424
-
kW-mo/yr
$7,694
-
MMBtu
$5,659
-
Tgal
$(-300.0) $8,803
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs