ITAC Assessment: NC0536
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ITAC Assessment: NC0536
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Assessment Year 2015
Principal Product Organic peroxides
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 16
Plant Area 50,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,277 2,875,436
kWh
Other Energy $285,156 43,661
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,889 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Energy Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2161: Optimize operation of multi-stage vacuum steam jets $88,496 $300,000 $(-47,270.0)
(-762,412)
kWh
$145,766
-
MMBtu
- $(-10,000.0)
02 2.2437: Recover waste heat from equipment $15,080 $10,000 $15,080
248,220
kWh
- - -
03 2.4239: Eliminate or reduce compressed air usage $12,195 $9,000 $4,720
76,127
kWh
- - $7,475
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,004 $100 $4,733
76,345
kWh
- $(-600.0) $3,871
05 2.7142: Utilize higher efficiency lamps and/or ballasts $6,199 $15,557 $5,222
84,219
kWh
- - $977
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,475 $347 $2,031
32,762
kWh
- - $1,444
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,618 $1,873 $2,889
46,603
kWh
- - $(-1,271.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $314 $206 $289
4,669
kWh
- - $25
09 2.2136: Install / repair insulation on steam lines $2,508 $351 - $2,508
-
MMBtu
- -
TOTAL RECOMMENDED $137,889 $337,434 $(-12,306.0)
(-193,467)
kWh
$148,274
-
MMBtu
$(-600.0) $2,521
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Energy Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs