ITAC Assessment: NC0514
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ITAC Assessment: NC0514
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Assessment Year 2014
Principal Product Gas cylinders
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 104
Plant Area 120,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,712
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $487,864 8,144,678
kWh
Electricity Demand $72,366 17,144
kW-mo/yr
Electricity Fees $2,634 -
Natural Gas $269,330 45,834
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,403 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,469

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $23,503 $100 $143,154
-
kWh
$(-120,627.0)
-
kW-mo/yr
$976 - - -
02 2.2437: Recover waste heat from equipment $13,824 $50,000 $2,670
44,867
kWh
$570
-
kW-mo/yr
- $10,584
-
MMBtu
- -
03 2.2437: Recover waste heat from equipment $4,388 $5,250 - - - $4,388
-
MMBtu
- -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,509 $10,000 $5,339
89,734
kWh
$571
-
kW-mo/yr
- $(-2,401.0)
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,436 $50 $3,105
52,209
kWh
$331
-
kW-mo/yr
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,983 $100 $5,530
92,938
kWh
$593
-
kW-mo/yr
- - $(-900.0) $(-240.0)
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,002 $7,540 $1,873
23,418
kWh
$129
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $3,435 $868 $3,435
42,933
kWh
- - - - -
09 2.4237: Substitute compressed air cooling with water or air cooling $1,213 $1,017 $1,061
17,840
kWh
$152
-
kW-mo/yr
- - - -
10 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,110 $200 $508
-
kWh
$602
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $61,403 $75,125 $166,675
363,939
kWh
$(-117,679.0)
-
kW-mo/yr
$976 $12,571
-
MMBtu
$(-900.0) $(-240.0)
TOTAL IMPLEMENTED $38,469 $8,858 $157,605
211,498
kWh
$(-118,972.0)
-
kW-mo/yr
$976 - $(-900.0) $(-240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs