| Assessment Year | 2013 |
|---|---|
| Principal Product | Denim |
| NAICS | 313210: Broadwoven Fabric Mills |
| SIC | 2211: Broadwoven Fabric Mills, Cotton |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
737,500
ft2
|
| Annual Production | 24,000
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,840,180 | 45,234,000 |
kWh
|
$0.041 |
| Electricity Demand | $881,472 | 96,816 |
kW-mo/yr
|
$9.10 |
| Electricity Fees | $748 | - |
|
- |
| Natural Gas | $91,462 | 20,083 |
MMBtu
|
$4.55 |
| Other Gas | $1 | 205,909 |
MMBtu
|
$0.000 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $181,097 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $107,257 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $40,789 | $215,791 |
$24,756
608,261
kWh
|
$16,033
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,370 | $36,172 |
$3,724
91,495
kWh
|
$4,520
-
kW-mo/yr
|
- | - | - | $126 | |
| 03 | 2.7135: Install occupancy sensors | $3,826 | $7,934 |
$3,826
94,000
kWh
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,550 | $1,386 |
$520
12,780
kWh
|
$159
-
kW-mo/yr
|
- | - | - | $871 | |
| 05 | 2.1113: Reduce combustion air flow to optimum | $37,850 | $6,372 | - | - |
$51,415
-
MMBtu
|
- | $(-1,325.0) | $(-12,240.0) | |
| 06 | 2.2511: Insulate bare equipment | $15,385 | $1,820 | - | - |
$15,385
-
MMBtu
|
- | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $853 | $1,447 | - | - |
$853
-
MMBtu
|
- | - | - | |
| 08 | 2.2121: Increase amount of condensate returned | $13,410 | $10,000 | - | - |
$4,707
-
MMBtu
|
$8,703
-
Tgal
|
- | - | |
| 09 | 2.1241: Reduce excessive boiler blowdown | $430 | - | - | - |
$430
-
MMBtu
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,165 | $100 |
$5,045
123,948
kWh
|
$1,800
-
kW-mo/yr
|
- | - | $(-1,200.0) | $(-480.0) | |
| 11 | 2.4226: Use / purchase optimum sized compressor | $3,410 | $15,000 |
$3,410
83,790
kWh
|
- | - | - | - | - | |
| 12 | 3.4113: Treat and reuse rinse waters | $28,586 | $90,000 | - | - | - |
$28,586
-
Tgal
|
- | - | |
| 13 | 4.512: Condense operation into one building | $21,473 | $10,000 |
$15,051
369,792
kWh
|
$6,086
-
kW-mo/yr
|
$336
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $181,097 | $396,022 |
$56,332
1,384,066
kWh
|
$28,598
-
kW-mo/yr
|
$73,126
-
MMBtu
|
$37,289
-
Tgal
|
$(-2,525.0) | $(-11,723.0) | ||
| TOTAL IMPLEMENTED | $107,257 | $233,649 |
$45,372
1,114,781
kWh
|
$24,078
-
kW-mo/yr
|
$52,181
-
MMBtu
|
- | $(-2,525.0) | $(-11,849.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs