ITAC Assessment: NC0474
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ITAC Assessment: NC0474
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Assessment Year 2013
Principal Product Hosiery
NAICS 315110: Hosiery and Sock Mills
SIC 2251: Women's Full-Length and Knee-Length Hosiery, Except Socks
Sales Range $50
M
to 100
M
# of Employees 600
Plant Area 565,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,161,635 23,873,289
kWh
Electricity Demand $697,819 55,066
kW-mo/yr
Electricity Fees $(-24,882.0) -
Natural Gas $393,942 74,128
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $152,331 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $136,858

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $93,874 $176,250 $(-1,521.0)
(-31,332)
kWh
$(-571.0)
-
kW-mo/yr
$70,766
-
MMBtu
$25,200 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $19,365 $52,188 $11,025
226,576
kWh
$8,612
-
kW-mo/yr
- - $(-272.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,078 $1,180 $345
7,098
kWh
$124
-
kW-mo/yr
- - $609
04 2.7134: Use photocell controls $3,817 $7,000 $1,745
35,862
kWh
$2,072
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $1,019 $3,470 $1,019
20,944
kWh
- - - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $1,431 $1,000 - - $1,431
-
MMBtu
- -
07 2.1243: Use heat from boiler blowdown to preheat boiler feed water $11,656 $25,000 - - $11,656
-
MMBtu
- -
08 2.2113: Repair or replace steam traps $13,419 $5,700 - - $19,679
-
MMBtu
$(-500.0) $(-5,760.0)
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,672 $100 $5,475
112,513
kWh
$2,037
-
kW-mo/yr
- $(-600.0) $(-240.0)
TOTAL RECOMMENDED $152,331 $271,888 $18,088
371,661
kWh
$12,274
-
kW-mo/yr
$103,532
-
MMBtu
$24,100 $(-5,663.0)
TOTAL IMPLEMENTED $136,858 $239,888 $16,343
335,799
kWh
$10,202
-
kW-mo/yr
$91,876
-
MMBtu
$24,100 $(-5,663.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs