ITAC Assessment: NC0470
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ITAC Assessment: NC0470
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Assessment Year 2012
Principal Product Pharmaceuticals
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2836: Biological Products, Except Diagnostic Substances
Sales Range greater than $500
M
# of Employees 2,300
Plant Area 872,000
ft2
Annual Production 9,450
Tgal
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,145,041 93,563,480
kWh
Electricity Demand $2,333,921 152,918
kW-mo/yr
Electricity Fees $651,725 -
Natural Gas $1,983,889 378,705
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,449,569 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
01 2.1241: Reduce excessive boiler blowdown $1,179 - - - $1,179
-
MMBtu
- -
02 2.1243: Use heat from boiler blowdown to preheat boiler feed water $11,916 $18,000 - - $11,916
-
MMBtu
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $1,336 $1,200 - - $1,336
-
MMBtu
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $671 $1,100 - - $671
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,091 $400 $3,190
94,920
kWh
$1,901
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $35,967 $85,750 - - $35,967
-
MMBtu
- -
07 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $12,321 $36,400 $400
11,913
kWh
- $11,921
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $39,181 $151,669 $19,240
572,451
kWh
$19,941
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $9,234 $33,182 $4,478
133,241
kWh
$2,669
-
kW-mo/yr
- - $2,087
10 2.7142: Utilize higher efficiency lamps and/or ballasts $883 $1,575 $259
7,695
kWh
$359
-
kW-mo/yr
- - $265
11 3.3128: Utilize other methods to remove contaminants $1,331,790 $2,000,000 $(-5,888.0)
(-175,200)
kWh
$(-3,365.0)
-
kW-mo/yr
$(-16,537.0)
-
MMBtu
$1,357,580
-
lb
-
TOTAL RECOMMENDED $1,449,569 $2,329,276 $21,679
645,020
kWh
$21,505
-
kW-mo/yr
$46,453
-
MMBtu
$1,357,580
-
lb
$2,352
TOTAL IMPLEMENTED $43,250 $155,544 $19,499
580,146
kWh
$20,300
-
kW-mo/yr
$3,186
-
MMBtu
- $265
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs