ITAC Assessment: NC0466
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ITAC Assessment: NC0466
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Assessment Year 2012
Principal Product Upholstered furniture
NAICS 337121: Upholstered Household Furniture Manufacturing
SIC 2512: Wood Household Furniture, Upholstered
Sales Range $100
M
to 500
M
# of Employees 900
Plant Area 600,000
ft2
Annual Production 187,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $362,483 9,414,720
kWh
Electricity Demand $639,935 29,742
kW-mo/yr
Electricity Fees $6,125 -
Natural Gas $188,009 21,874
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,311 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $135,268

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $21,646 $48,008 $7,536
195,746
kWh
$14,240
-
kW-mo/yr
- - - $(-130.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $77,055 $212,514 $22,287
578,871
kWh
$54,768
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,178 $15,554 $1,379
35,826
kWh
$3,799
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,681 $1,690 $932
24,219
kWh
$2,739
-
kW-mo/yr
- - - $10
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,103 $1,892 $184
4,788
kWh
$542
-
kW-mo/yr
- - - $377
06 2.7142: Utilize higher efficiency lamps and/or ballasts $261 $281 $65
1,690
kWh
$51
-
kW-mo/yr
- - - $145
07 2.7135: Install occupancy sensors $781 $1,425 $781
20,280
kWh
- - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,215 $400 $1,587
41,217
kWh
$2,468
-
kW-mo/yr
- - $(-600.0) $(-240.0)
09 2.4231: Reduce the pressure of compressed air to the minimum required $3,683 $300 $1,441
37,437
kWh
$2,242
-
kW-mo/yr
- - - -
10 2.5121: Redesign flow to minimize mass transfer length $24,300 $5,000 $9,521
247,300
kWh
$14,779
-
kW-mo/yr
- - - -
11 2.7313: Recycle air for heating, ventilation and air conditioning $15,581 $3,000 $1,062
27,576
kWh
$8,180
-
kW-mo/yr
$6,339
-
MMBtu
- - -
12 2.1233: Analyze flue gas for proper air/fuel ratio $2,066 $3,000 - - $2,066
-
MMBtu
- - -
13 2.2121: Increase amount of condensate returned $854 $2,000 - - $377
-
MMBtu
$477
-
Tgal
- -
14 2.2121: Increase amount of condensate returned $425 $650 - - $425
-
MMBtu
- - -
15 2.2123: Insulate feedwater tank $482 $1,542 - - $482
-
MMBtu
- - -
TOTAL RECOMMENDED $160,311 $297,256 $46,775
1,214,950
kWh
$103,808
-
kW-mo/yr
$9,689
-
MMBtu
$477
-
Tgal
$(-600.0) $162
TOTAL IMPLEMENTED $135,268 $290,433 $37,189
965,960
kWh
$88,978
-
kW-mo/yr
$9,207
-
MMBtu
$477
-
Tgal
$(-600.0) $17
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs