ITAC Assessment: NC0465
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ITAC Assessment: NC0465
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Assessment Year 2012
Principal Product Adhesive tapes
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672: Coated and Laminated Paper, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 125,000
ft2
Annual Production 2,700,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $331,125 7,938,000
kWh
Electricity Demand $145,155 14,301
kW-mo/yr
Natural Gas $195,482 32,205
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $52,390 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,916

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $807 $400 $1,108
26,580
kWh
$539
-
kW-mo/yr
- $(-600.0) $(-240.0) -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,440 $200 $1,641
39,363
kWh
$799
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $5,615 $10,250 $(-124.0)
(-2,984)
kWh
$(-61.0)
-
kW-mo/yr
$5,800
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $26,645 $45,006 $17,090
409,836
kWh
$8,326
-
kW-mo/yr
- - $1,229 -
05 2.1241: Reduce excessive boiler blowdown $512 - - - $436
-
MMBtu
- - $76
-
Tgal
06 2.2121: Increase amount of condensate returned $2,959 $3,000 - - $2,052
-
MMBtu
- - $907
-
Tgal
07 2.1243: Use heat from boiler blowdown to preheat boiler feed water $7,419 $16,000 - - $7,419
-
MMBtu
- - -
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,343 $1,200 - - $2,343
-
MMBtu
- - -
09 2.2121: Increase amount of condensate returned $2,179 $1,000 - - $2,179
-
MMBtu
- - -
10 2.2123: Insulate feedwater tank $464 $1,150 - - $464
-
MMBtu
- - -
11 2.1242: Minimize boiler blowdown with better feedwater treatment $1,007 $1,000 - - $261
-
MMBtu
- $700 $46
-
Tgal
TOTAL RECOMMENDED $52,390 $79,206 $19,715
472,795
kWh
$9,603
-
kW-mo/yr
$20,954
-
MMBtu
$(-600.0) $1,689 $1,029
-
Tgal
TOTAL IMPLEMENTED $36,916 $52,756 $18,198
436,416
kWh
$8,865
-
kW-mo/yr
$7,735
-
MMBtu
$(-600.0) $1,689 $1,029
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs