| Assessment Year | 2012 |
|---|---|
| Principal Product | Mattresses and pillows |
| NAICS | 337910: Mattress Manufacturing |
| SIC | 2515: Mattresses, Foundations, and Convertible Beds |
| Sales Range | greater than $500 M |
| # of Employees | 252 |
| Plant Area |
650,000
ft2
|
| Annual Production | 1,600,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $697,437 | 12,502,400 |
kWh
|
$0.056 |
| Electricity Demand | $330,121 | 26,262 |
kW-mo/yr
|
$12.57 |
| LPG | $288,000 | 14,168 |
MMBtu
|
$20.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $472,645 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,633 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7232: Replace existing hvac unit with high efficiency model | $171,632 | $1,063,000 |
$81,066
1,239,160
kWh
|
$52,688
-
kW-mo/yr
|
- | - | $37,878 | |
| 02 | 2.2437: Recover waste heat from equipment | $92,397 | $210,000 |
$(-28,964.0)
(-442,735)
kWh
|
$(-6,637.0)
-
kW-mo/yr
|
$127,998
-
MMBtu
|
- | - | |
| 03 | 2.7241: Install outside air damper / economizer on hvac unit | $108,281 | $84,000 |
$88,565
1,323,784
kWh
|
$19,716
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $14,073 | $4,900 |
$10,166
155,400
kWh
|
$3,907
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $44,845 | $120,000 |
$(-3,334.0)
(-50,960)
kWh
|
$(-1,508.0)
-
kW-mo/yr
|
$49,687
-
MMBtu
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,188 | - |
$2,523
38,572
kWh
|
$665
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,560 | $100 |
$4,275
65,350
kWh
|
$1,125
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | |
| 08 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $4,979 | $8,800 |
$4,979
76,116
kWh
|
- | - | - | - | |
| 09 | 4.721: Initiate a program to acquire iso certification | $28,690 | $71,725 |
$20,444
312,500
kWh
|
$8,246
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $472,645 | $1,562,525 |
$179,720
2,717,187
kWh
|
$78,202
-
kW-mo/yr
|
$177,685
-
MMBtu
|
$(-600.0) | $37,638 | ||
| TOTAL IMPLEMENTED | $18,633 | $5,000 |
$14,441
220,750
kWh
|
$5,032
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs