ITAC Assessment: NC0439
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ITAC Assessment: NC0439
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Assessment Year 2011
Principal Product Railroad friction shoes
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 158
Plant Area 100,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $717,180 13,923,600
kWh
Electricity Demand $266,218 31,891
kW-mo/yr
Electricity Fees $4,610 -
Natural Gas $201,689 23,486
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,276

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $37,298 $27,675 - - $37,298
-
MMBtu
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $22,669 $39,646 $18,706
363,156
kWh
$5,038
-
kW-mo/yr
- - - $(-1,075.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $330 $106 $260
5,040
kWh
$70
-
kW-mo/yr
- - - -
04 3.4116: Meter recycled water (to reduce sewer charges) $3,390 $4,200 - - - $3,390
-
Tgal
- -
05 2.4151: Develop a repair/replace policy $4,934 $2,393 $4,570
69,849
kWh
$364
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $1,486 $1,800 - - $1,486
-
MMBtu
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,953 $100 $3,458
67,140
kWh
$935
-
kW-mo/yr
- - $(-1,200.0) $(-240.0)
TOTAL RECOMMENDED $73,060 $75,920 $26,994
505,185
kWh
$6,407
-
kW-mo/yr
$38,784
-
MMBtu
$3,390
-
Tgal
$(-1,200.0) $(-1,315.0)
TOTAL IMPLEMENTED $34,276 $46,445 $26,994
505,185
kWh
$6,407
-
kW-mo/yr
- $3,390
-
Tgal
$(-1,200.0) $(-1,315.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs