| Assessment Year | 2011 |
|---|---|
| Principal Product | Foam insulation |
| NAICS | 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 81 |
| Plant Area |
500,000
ft2
|
| Annual Production | 30,000
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $343,404 | 5,472,454 |
kWh
|
$0.063 |
| Electricity Demand | $299,212 | 10,246 |
kW-mo/yr
|
$29.20 |
| Electricity Fees | $2,113 | - |
|
- |
| Natural Gas | $36,029 | 3,085 |
MMBtu
|
$11.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $295,433 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $227,259 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $145,527 | $450,915 |
$18,786
299,377
kWh
|
$194,671
-
kW-mo/yr
|
$1,962
-
MMBtu
|
$(-69,892.0)
-
MMBtu
|
- | - | - | |
| 02 | 4.424: Improve space comfort conditioning | $60,444 | $94,425 |
$(-7,844.0)
(-125,000)
kWh
|
$(-6,762.0)
-
kW-mo/yr
|
- | - | - | $(-1,000.0) | $76,050 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $72,294 | $287,294 |
$42,622
697,236
kWh
|
$36,747
-
kW-mo/yr
|
- | - | - | $(-7,075.0) | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,540 | $13,050 |
$1,648
26,257
kWh
|
$1,892
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $307 | $750 |
$307
4,890
kWh
|
- | - | - | - | - | - | |
| 06 | 2.3113: Make ice during off peak hours for cooling | $7,730 | $47,000 | - |
$7,730
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,910 | $25 |
$2,638
42,038
kWh
|
$2,272
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $681 | $100 |
$527
8,400
kWh
|
$454
-
kW-mo/yr
|
- | - | $(-180.0) | $(-120.0) | - | |
| TOTAL RECOMMENDED | $295,433 | $893,559 |
$58,684
953,198
kWh
|
$237,004
-
kW-mo/yr
|
$1,962
-
MMBtu
|
$(-69,892.0)
-
MMBtu
|
$(-180.0) | $(-8,195.0) | $76,050 | ||
| TOTAL IMPLEMENTED | $227,259 | $752,134 |
$66,528
1,078,198
kWh
|
$236,036
-
kW-mo/yr
|
$1,962
-
MMBtu
|
$(-69,892.0)
-
MMBtu
|
$(-180.0) | $(-7,195.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs