ITAC Assessment: NC0424
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ITAC Assessment: NC0424
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Assessment Year 2011
Principal Product Yarn
NAICS 313110: Fiber, Yarn, and Thread Mills
SIC 2281: Yarn Spinning Mills
Sales Range $100
M
to 500
M
# of Employees 260
Plant Area 343,186
ft2
Annual Production 86,400,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,996,818 93,038,400
kWh
Electricity Demand $1,786,820 151,328
kW-mo/yr
Electricity Fees $12,023 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,732 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,587

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 3.4141: Replace the chlorination stage with an oxygen or ozone stage $51,507 $142,273 $(-3,633.0)
(-84,578)
kWh
$(-1,381.0)
-
kW-mo/yr
- $75,361 $(-18,840.0)
-
Tgal
02 2.7142: Utilize higher efficiency lamps and/or ballasts $30,681 $112,768 $24,527
570,931
kWh
$9,665
-
kW-mo/yr
- $(-3,511.0) -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,430 $4,435 $1,743
40,572
kWh
$687
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $16,685 $78,795 $13,940
324,497
kWh
$2,745
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,791 $100 $4,038
93,996
kWh
$1,593
-
kW-mo/yr
$(-600.0) $(-240.0) -
06 2.2437: Recover waste heat from equipment $27,638 $74,990 $21,061
490,250
kWh
$6,577
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $133,732 $413,361 $61,676
1,435,668
kWh
$19,886
-
kW-mo/yr
$(-600.0) $71,610 $(-18,840.0)
-
Tgal
TOTAL IMPLEMENTED $54,587 $196,098 $44,248
1,029,996
kWh
$14,690
-
kW-mo/yr
$(-600.0) $(-3,751.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs