ITAC Assessment: NC0416
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ITAC Assessment: NC0416
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Assessment Year 2010
Principal Product Wood door skins
NAICS 321219: Reconstituted Wood Product Manufacturing
SIC 2493: Reconstituted Wood Products
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 100,000
ft2
Annual Production 6,500,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,099,743 34,441,200
kWh
Electricity Demand $500,257 57,183
kW-mo/yr
Natural Gas $398,965 65,297
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $400,971 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,764

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1232: Keep boiler tubes clean $359,066 $411,700 - - $359,066
-
MMBtu
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $14,117 $50 $9,542
289,583
kWh
$4,575
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,948 $100 $8,478
257,288
kWh
$4,070
-
kW-mo/yr
- $(-2,400.0) $(-1,200.0)
04 2.2437: Recover waste heat from equipment $11,462 $6,800 - - $11,462
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $6,679 $30,438 $5,533
167,921
kWh
$2,496
-
kW-mo/yr
- $(-1,837.0) $487
06 2.7142: Utilize higher efficiency lamps and/or ballasts $284 $568 $197
5,973
kWh
$87
-
kW-mo/yr
- - -
07 2.7135: Install occupancy sensors $415 $949 $415
12,580
kWh
- - - -
TOTAL RECOMMENDED $400,971 $450,605 $24,165
733,345
kWh
$11,228
-
kW-mo/yr
$370,528
-
MMBtu
$(-4,237.0) $(-713.0)
TOTAL IMPLEMENTED $23,764 $1,667 $18,632
565,424
kWh
$8,732
-
kW-mo/yr
- $(-2,400.0) $(-1,200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs