| Assessment Year | 2010 |
|---|---|
| Principal Product | Polymers and resins |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $50 M to 100M |
| # of Employees | 96 |
| Plant Area |
220,000
ft2
|
| Annual Production | 106,000,000
lb
|
| Production Hrs. Annual | 7,080
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $298,364 | 8,932,572 |
kWh
|
$0.033 |
| Electricity Demand | $166,310 | 17,235 |
kW-mo/yr
|
$9.65 |
| Electricity Fees | $2,071 | - |
|
- |
| Natural Gas | $412,630 | 70,242 |
MMBtu
|
$5.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $472,761 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $329,234 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.212: Adopt in-house material generation | $77,083 | $85,000 |
$(-18,474.0)
(-535,055)
kWh
|
$(-9,203.0)
-
kW-mo/yr
|
- | - | $(-2,400.0) | $107,160 | - | |
| 02 | 3.4113: Treat and reuse rinse waters | $51,487 | $8,875 |
$(-264.0)
(-7,923)
kWh
|
$(-132.0)
-
kW-mo/yr
|
- | - | - | - |
$51,883
-
Tgal
|
|
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,177 | $50 |
$7,871
235,663
kWh
|
$3,306
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4131: Size electric motors for peak operating efficiency | $16,743 | $50,000 |
$16,743
501,300
kWh
|
- | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,835 | $100 |
$1,953
58,466
kWh
|
$722
-
kW-mo/yr
|
- | $(-600.0) | - | $(-240.0) | - | |
| 06 | 2.2437: Recover waste heat from equipment | $10,210 | $15,045 |
$(-206.0)
(-6,162)
kWh
|
$(-102.0)
-
kW-mo/yr
|
$10,518
-
MMBtu
|
- | - | - | - | |
| 07 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $4,747 | $8,000 | - | - |
$4,747
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7224: Reduce space conditioning during non-working hours | $508 | $920 |
$508
15,200
kWh
|
- | - | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,958 | $3,256 |
$1,958
58,629
kWh
|
- | - | - | - | - | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $276,388 | $214,700 | - | - |
$(-812.0)
-
MMBtu
|
$277,200 | - | - | - | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $20,625 | $50,000 | - | - | - | $20,625 | - | - | - | |
| TOTAL RECOMMENDED | $472,761 | $435,946 |
$10,089
320,118
kWh
|
$(-5,409.0)
-
kW-mo/yr
|
$14,453
-
MMBtu
|
$297,225 | $(-2,400.0) | $106,920 |
$51,883
-
Tgal
|
||
| TOTAL IMPLEMENTED | $329,234 | $319,026 |
$29,033
869,258
kWh
|
$4,028
-
kW-mo/yr
|
$(-812.0)
-
MMBtu
|
$297,225 | - | $(-240.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs