ITAC Assessment: NC0393
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ITAC Assessment: NC0393
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Assessment Year 2009
Principal Product Coated abrasives
NAICS 327910: Abrasive Product Manufacturing
SIC 3291: Abrasive Products
Sales Range $10
M
to 50
M
# of Employees 139
Plant Area 152,000
ft2
Annual Production 56,000
thousand feet
Production Hrs. Annual 2,500
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $396,482 6,098,620
kWh
Natural Gas $353,324 31,141
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,717 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,893

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2628: Utilize a less expensive cooling method $32,824 $74,000 $(-9,662.0)
(-144,000)
kWh
$(-1,291.0)
-
kW-mo/yr
$43,777
-
MMBtu
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $31,650 $1,000 $31,650
-
kWh
- - - -
03 2.7313: Recycle air for heating, ventilation and air conditioning $6,020 $2,216 - - $6,020
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $256 $100 $676
10,080
kWh
$60
-
kW-mo/yr
- $(-300.0) $(-180.0)
05 2.7142: Utilize higher efficiency lamps and/or ballasts $967 $2,795 $833
12,418
kWh
$134
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $71,717 $80,111 $23,497
(-121,502)
kWh
$(-1,097.0)
-
kW-mo/yr
$49,797
-
MMBtu
$(-300.0) $(-180.0)
TOTAL IMPLEMENTED $38,893 $6,111 $33,159
22,498
kWh
$194
-
kW-mo/yr
$6,020
-
MMBtu
$(-300.0) $(-180.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs