| Assessment Year | 2006 |
|---|---|
| Principal Product | Aplite |
| NAICS | 327992: Ground or Treated Mineral and Earth Manufacturing |
| SIC | 3299: Nonmetallic Mineral Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 31 |
| Plant Area |
50,000
ft2
|
| Annual Production | 420,000,000
lb
|
| Production Hrs. Annual | 8,600
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $643,617 | 9,792,838 |
kWh
|
$0.066 |
| Electricity Demand | $57,086 | 18,796 |
kW-mo/yr
|
$3.04 |
| Electricity Fees | $18,803 | - |
|
- |
| Fuel Oil #4 | $780,780 | 74,256 |
MMBtu
|
$10.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,712,535 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #4 Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $137,000 | $28,000 | - | - |
$137,000
-
MMBtu
|
- | - | - | |
| 02 | 2.5194: Redesign process | $54,257 | $30,000 |
$(-53,077.0)
(-789,840)
kWh
|
$(-1,975.0)
-
kW-mo/yr
|
$109,309
-
MMBtu
|
- | - | - | |
| 03 | 2.3192: Use fossil fuel powered generator during peak demand periods | $73,265 | $260,000 | - |
$22,425
-
kW-mo/yr
|
- | $51,840 | $(-1,000.0) | - | |
| 04 | 2.4131: Size electric motors for peak operating efficiency | $18,719 | $10,000 |
$18,047
268,560
kWh
|
$672
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $76,598 | $14,000 |
$14,324
213,152
kWh
|
$533
-
kW-mo/yr
|
$61,741
-
MMBtu
|
- | - | - | |
| 06 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $2,384 | $3,000 |
$5,410
80,500
kWh
|
$263
-
kW-mo/yr
|
$(-3,289.0)
-
MMBtu
|
- | - | - | |
| 07 | 4.126: Install sensors to detect defects | $1,350,000 | $800,000 | - | - | - | - | - | $1,350,000 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $312 | $424 |
$301
4,474
kWh
|
$11
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $1,712,535 | $1,145,424 |
$(-14,995.0)
(-223,154)
kWh
|
$21,929
-
kW-mo/yr
|
$304,761
-
MMBtu
|
$51,840 | $(-1,000.0) | $1,350,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #4 Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs