| Assessment Year | 2006 |
|---|---|
| Principal Product | Corrugated packing |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2670: |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
90,000
ft2
|
| Annual Production | 99,000
thousand feet
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $35,007 | 1,600,200 |
kWh
|
$0.022 |
| Electricity Demand | $39,283 | 4,469 |
kW-mo/yr
|
$8.79 |
| Electricity Fees | $7,019 | - |
|
- |
| Natural Gas | $153,999 | 11,105 |
MMBtu
|
$13.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $133,308 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,285 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $1,720 | $1,800 | - | - |
$1,720
-
MMBtu
|
- | - | - | |
| 02 | 2.2153: Close off unneeded steam lines | $13,322 | - | - | - |
$13,322
-
MMBtu
|
- | - | - | |
| 03 | 2.2113: Repair or replace steam traps | $4,704 | $1,500 | - | - |
$4,704
-
MMBtu
|
- | - | - | |
| 04 | 2.2123: Insulate feedwater tank | $879 | $220 | - | - |
$879
-
MMBtu
|
- | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,698 | $7,600 |
$1,538
66,000
kWh
|
$1,160
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,146 | $1,700 |
$538
23,080
kWh
|
$608
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $6,998 | - | - | - |
$6,998
-
MMBtu
|
- | - | - | |
| 08 | 2.4235: Remove or close off unneeded compressed air lines | $272 | $500 |
$272
11,670
kWh
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $129 | $377 |
$40
1,714
kWh
|
$89
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,390 | $50 |
$652
28,000
kWh
|
$738
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 4.321: Optimize production lot sizes and inventories | $20,000 | $20,000 | - | - | - | $10,000 | - | $10,000 | |
| 12 | 4.321: Optimize production lot sizes and inventories | $18,650 | $20,000 | - | - | - | $2,500 | $16,150 | - | |
| 13 | 4.131: Modify process to reduce material use/cost | $61,400 | $25,000 | - | - | - | $20,000 | $41,400 | - | |
| TOTAL RECOMMENDED | $133,308 | $78,747 |
$3,040
130,464
kWh
|
$2,595
-
kW-mo/yr
|
$27,623
-
MMBtu
|
$32,500 | $57,550 | $10,000 | ||
| TOTAL IMPLEMENTED | $49,285 | $24,070 |
$924
39,670
kWh
|
$738
-
kW-mo/yr
|
$27,623
-
MMBtu
|
$10,000 | - | $10,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs