ITAC Assessment: NC0339
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ITAC Assessment: NC0339
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Assessment Year 2006
Principal Product Tires
NAICS 326211: Tire Manufacturing (except Retreading)
SIC 3010:
Sales Range $100
M
to 500
M
# of Employees 900
Plant Area 1,000,000
ft2
Annual Production 5,600,000
pieces
Production Hrs. Annual 8,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,434,751 85,344,000
kWh
Electricity Demand $1,140,840 136,404
kW-mo/yr
Electricity Fees $68,429 -
Natural Gas $3,166,375 306,741
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,128,363 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $161,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2113: Repair or replace steam traps $227,235 $231,600 - - $233,317
-
MMBtu
- $(-10,000.0) - $3,918
-
Tgal
02 2.6213: Turn off steam / hot water lines leading to space heating units $675,393 $100,000 - - $675,393
-
MMBtu
- - - -
03 2.2135: Repair and eliminate steam leaks $41,056 $10,000 - - $42,365
-
MMBtu
$(-2,000.0) - - $691
-
Tgal
04 2.2121: Increase amount of condensate returned $93,691 $100,000 - - $86,267
-
MMBtu
- - - $7,424
-
Tgal
05 2.2136: Install / repair insulation on steam lines $64,630 $11,200 - - $64,630
-
MMBtu
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,853 $20,000 $16,056
783,200
kWh
$9,797
-
kW-mo/yr
- $(-10,000.0) $(-6,000.0) - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,136 $1,407 $707
34,498
kWh
$429
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $15,369 $50 $7,818
381,440
kWh
$4,770
-
kW-mo/yr
- - - $2,781 -
TOTAL RECOMMENDED $1,128,363 $474,257 $24,581
1,199,138
kWh
$14,996
-
kW-mo/yr
$1,101,972
-
MMBtu
$(-12,000.0) $(-16,000.0) $2,781 $12,033
-
Tgal
TOTAL IMPLEMENTED $161,105 $131,457 $24,581
1,199,138
kWh
$14,996
-
kW-mo/yr
$128,632
-
MMBtu
$(-12,000.0) $(-6,000.0) $2,781 $8,115
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs