ITAC Assessment: NC0307
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ITAC Assessment: NC0307
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Assessment Year 2004
Principal Product Wooden laboratory cabinets
NAICS 337127: Institutional Furniture Manufacturing
SIC 3821: Laboratory Apparatus and Furniture
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 153,000
ft2
Annual Production 56,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,309 4,135,920
kWh
Electricity Demand $61,145 9,231
kW-mo/yr
Electricity Fees $6,872 -
Natural Gas $80,206 9,976
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $276,801 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $74,571

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 4.323: Optimize lot sizes to reduce inventory carrying costs $151,225 $150,000 $1,225
31,400
kWh
- - $112,500 $37,500
02 4.122: Develop standard procedures to improve internal yields $72,400 $49,500 - - - $16,400 $56,000
03 2.7313: Recycle air for heating, ventilation and air conditioning $32,361 $24,000 - - $32,361
-
MMBtu
- -
04 2.2437: Recover waste heat from equipment $16,989 $31,278 - - $16,989
-
MMBtu
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,342 $1,456 $889
22,800
kWh
$453
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $313 $381 $207
5,301
kWh
$106
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,171 $100 $2,432
62,360
kWh
$1,239
-
kW-mo/yr
- $(-1,200.0) $(-300.0)
TOTAL RECOMMENDED $276,801 $256,715 $4,753
121,861
kWh
$1,798
-
kW-mo/yr
$49,350
-
MMBtu
$127,700 $93,200
TOTAL IMPLEMENTED $74,571 $49,600 $2,432
62,360
kWh
$1,239
-
kW-mo/yr
- $15,200 $55,700
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs