ITAC Assessment: NC0304
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ITAC Assessment: NC0304
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Assessment Year 2004
Principal Product Blankets
NAICS 313210: Broadwoven Fabric Mills
SIC 2392: House furnishing, Except Curtains and Draperies
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 400,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $484,336 17,887,754
kWh
Electricity Demand $338,965 322,282
kW-mo/yr
Electricity Fees $8,561 -
Natural Gas $1,136,297 200,815
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,903 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,055

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $25,824 $24,000 n/a $(-612.0)
(-22,680)
kWh
$(-340.0)
-
kW-mo/yr
$26,776
-
MMBtu
- - -
02 2.2127: Flash condensate to produce lower pressure steam $27,494 $13,050 - - $25,331
-
MMBtu
$1,082
-
Tgal
- $1,081
03 2.1133: Adjust burners for efficient operation $20,008 $3,000 - - $20,008
-
MMBtu
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,821 $400 $3,742
138,600
kWh
$2,079
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,732 $100 $1,692
62,664
kWh
$940
-
kW-mo/yr
- - $(-600.0) $(-300.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,024 $4,207 $1,944
72,000
kWh
$1,080
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $83,903 $44,757 $6,766
250,584
kWh
$3,759
-
kW-mo/yr
$72,115
-
MMBtu
$1,082
-
Tgal
$(-600.0) $781
TOTAL IMPLEMENTED $55,055 $16,550 $5,434
201,264
kWh
$3,019
-
kW-mo/yr
$45,339
-
MMBtu
$1,082
-
Tgal
$(-600.0) $781
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs