ITAC Assessment: NC0301
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ITAC Assessment: NC0301
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Assessment Year 2004
Principal Product Folding cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2631: Paperboard Mills
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 203,000
ft2
Annual Production 1,000,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $418,824 9,894,692
kWh
Electricity Demand $121,957 25,629
kW-mo/yr
Electricity Fees $3,028 -
Natural Gas $72,695 7,538
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,722 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.322: Eliminate old stock and modify inventory control $39,250 $10,000 - - - $39,250 -
02 2.7245: Use direct air supply to exhaust hoods $32,270 $2,500 $1,358
32,100
kWh
$1,414
-
kW-mo/yr
$29,498
-
MMBtu
- -
03 2.7313: Recycle air for heating, ventilation and air conditioning $9,891 $17,930 - - $9,891
-
MMBtu
- -
04 2.7313: Recycle air for heating, ventilation and air conditioning $17,538 $27,880 $1,314
31,060
kWh
- $16,224
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,961 $3,154 $1,601
37,851
kWh
$360
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $812 $100 $1,642
38,820
kWh
$370
-
kW-mo/yr
- $(-800.0) $(-400.0)
TOTAL RECOMMENDED $101,722 $61,564 $5,915
139,831
kWh
$2,144
-
kW-mo/yr
$55,613
-
MMBtu
$38,450 $(-400.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs