ITAC Assessment: NC0298
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ITAC Assessment: NC0298
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Assessment Year 2004
Principal Product Knit hosiery and active wear
NAICS 315110: Hosiery and Sock Mills
SIC 2252: Hosiery, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 92
Plant Area 100,000
ft2
Annual Production 18,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,204 2,006,550
kWh
Electricity Demand $41,857 7,372
kW-mo/yr
Electricity Fees $5,414 -
Natural Gas $93,905 10,098
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,937 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,732

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.113: Install refrigeration system to cool product $9,750 - $(-1,632.0)
(-28,740)
kWh
- - - - $(-468.0) - $11,850
02 2.8114: Change rate schedules or other changes in utility service $8,603 $1,000 - $8,603
-
kW-mo/yr
- - - - - -
03 2.1133: Adjust burners for efficient operation $1,163 $800 - - $1,163
-
MMBtu
- - - - -
04 2.1242: Minimize boiler blowdown with better feedwater treatment $1,175 $1,200 - - - $375
-
Tgal
- $500 $300 -
05 2.1333: Convert combustion equipment to burn oil $21,805 $15,800 - - $21,805
-
MMBtu
- - - - -
06 2.2121: Increase amount of condensate returned $1,388 $900 - - $1,388
-
MMBtu
- - - - -
07 2.2136: Install / repair insulation on steam lines $1,037 $1,335 - - $1,037
-
MMBtu
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $797 $1,315 $492
16,221
kWh
$305
-
kW-mo/yr
- - - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $219 $100 $357
11,778
kWh
$222
-
kW-mo/yr
- - $(-160.0) - $(-200.0) -
TOTAL RECOMMENDED $45,937 $22,450 $(-783.0)
(-741)
kWh
$9,130
-
kW-mo/yr
$25,393
-
MMBtu
$375
-
Tgal
$(-160.0) $32 $100 $11,850
TOTAL IMPLEMENTED $14,732 $4,335 $(-1,275.0)
(-16,962)
kWh
$222
-
kW-mo/yr
$3,588
-
MMBtu
$375
-
Tgal
$(-160.0) $32 $100 $11,850
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs