| Assessment Year | 2004 |
|---|---|
| Principal Product | Socks |
| NAICS | 313310: Textile and Fabric Finishing Mills |
| SIC | 2252: Hosiery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
100,000
ft2
|
| Annual Production | 15,600,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $130,746 | 4,609,500 |
kWh
|
$0.028 |
| Electricity Demand | $84,891 | 8,928 |
kW-mo/yr
|
$9.51 |
| Electricity Fees | $6,544 | - |
|
- |
| Natural Gas | $421,428 | 54,844 |
MMBtu
|
$7.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $54,359 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,786 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4111: Use closed cycle process to minimize waste water production | $19,084 | $2,780 |
$(-266.0)
(-9,360)
kWh
|
$(-147.0)
-
kW-mo/yr
|
$6,298
-
MMBtu
|
$13,199
-
Tgal
|
- | - | |
| 02 | 4.451: Add additional production shift | $17,395 | $5,000 |
$(-1,274.0)
(-55,200)
kWh
|
- |
$8,583
-
MMBtu
|
$10,086
-
Tgal
|
- | - | |
| 03 | 2.5194: Redesign process | $9,178 | $2,200 |
$2,346
81,736
kWh
|
$1,283
-
kW-mo/yr
|
$5,549
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $600 | $100 |
$1,198
42,192
kWh
|
$662
-
kW-mo/yr
|
- | - | $(-960.0) | $(-300.0) | |
| 05 | 2.2437: Recover waste heat from equipment | $8,102 | $9,225 | - | - |
$8,102
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $54,359 | $19,305 |
$2,004
59,368
kWh
|
$1,798
-
kW-mo/yr
|
$28,532
-
MMBtu
|
$23,285
-
Tgal
|
$(-960.0) | $(-300.0) | ||
| TOTAL IMPLEMENTED | $27,786 | $12,105 |
$932
32,832
kWh
|
$515
-
kW-mo/yr
|
$14,400
-
MMBtu
|
$13,199
-
Tgal
|
$(-960.0) | $(-300.0) | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs