| Assessment Year | 2004 |
|---|---|
| Principal Product | Body Panels for Heavy Duty Trucks |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $10 M to 50M |
| # of Employees | 400 |
| Plant Area |
250,000
ft2
|
| Annual Production | 927,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $506,488 | 19,147,200 |
kWh
|
$0.026 |
| Electricity Demand | $296,830 | 35,698 |
kW-mo/yr
|
$8.32 |
| Natural Gas | $570,470 | 77,231 |
MMBtu
|
$7.39 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $178,188 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $156,661 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.113: Install refrigeration system to cool product | $145,703 | $276,000 |
$5,171
195,862
kWh
|
$(-8,468.0)
-
kW-mo/yr
|
- | $165,600 | $(-16,600.0) | |
| 02 | 2.7313: Recycle air for heating, ventilation and air conditioning | $9,371 | $4,079 | - | - |
$9,371
-
MMBtu
|
- | - | |
| 03 | 2.2437: Recover waste heat from equipment | $8,085 | $5,500 | - | - |
$8,085
-
MMBtu
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $2,865 | $9,174 | - | - |
$3,665
-
MMBtu
|
$(-800.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,206 | $2,269 |
$740
28,029
kWh
|
$466
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $612 | $100 |
$1,112
42,120
kWh
|
$700
-
kW-mo/yr
|
- | $(-800.0) | $(-400.0) | |
| 07 | 2.2136: Install / repair insulation on steam lines | $10,346 | $2,533 | - | - |
$10,346
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $178,188 | $299,655 |
$7,023
266,011
kWh
|
$(-7,302.0)
-
kW-mo/yr
|
$31,467
-
MMBtu
|
$164,000 | $(-17,000.0) | ||
| TOTAL IMPLEMENTED | $156,661 | $278,633 |
$6,283
237,982
kWh
|
$(-7,768.0)
-
kW-mo/yr
|
$10,346
-
MMBtu
|
$164,800 | $(-17,000.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs