ITAC Assessment: NC0288
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ITAC Assessment: NC0288
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Assessment Year 2004
Principal Product Rivets and fasteners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 88,000
ft2
Annual Production 630,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $122,630 4,225,000
kWh
Electricity Demand $93,793 9,812
kW-mo/yr
Electricity Fees $665 -
Natural Gas $56,590 5,619
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,065 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,589

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,564 $435 $948
32,700
kWh
$616
-
kW-mo/yr
- - -
02 2.4235: Remove or close off unneeded compressed air lines $1,570 $1,725 $952
32,833
kWh
$618
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $239 $100 $509
17,539
kWh
$330
-
kW-mo/yr
- $(-400.0) $(-200.0)
04 2.2437: Recover waste heat from equipment $15,216 $3,800 - - $15,216
-
MMBtu
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,010 $1,580 $1,218
42,000
kWh
$792
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $222 $178 $222
7,641
kWh
- - - -
07 2.7241: Install outside air damper / economizer on hvac unit $6,244 $18,900 $6,244
183,678
kWh
- - - -
TOTAL RECOMMENDED $27,065 $26,718 $10,093
316,391
kWh
$2,356
-
kW-mo/yr
$15,216
-
MMBtu
$(-400.0) $(-200.0)
TOTAL IMPLEMENTED $18,589 $6,060 $2,409
83,072
kWh
$1,564
-
kW-mo/yr
$15,216
-
MMBtu
$(-400.0) $(-200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs