| Assessment Year | 2004 |
|---|---|
| Principal Product | Polyester fiberfill blankets |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 119 |
| Plant Area |
115,000
ft2
|
| Annual Production | 34,000,000
lb
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $149,745 | 5,178,616 |
kWh
|
$0.029 |
| Electricity Demand | $120,692 | 12,929 |
kW-mo/yr
|
$9.33 |
| Electricity Fees | $8,833 | - |
|
- |
| Natural Gas | $400,829 | 51,352 |
MMBtu
|
$7.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $16,883 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,262 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.114: Add/modify equipment to improve drying process | $10,282 | $9,879 |
$5,986
207,145
kWh
|
- |
$4,296
-
MMBtu
|
- | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,536 | $1,096 |
$860
29,774
kWh
|
$676
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $615 | $100 |
$1,018
35,226
kWh
|
$797
-
kW-mo/yr
|
- | $(-800.0) | $(-400.0) | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $1,732 | $700 |
$972
33,626
kWh
|
$760
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4235: Remove or close off unneeded compressed air lines | $1,915 | $750 |
$464
16,059
kWh
|
$1,451
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $803 | $1,570 |
$448
15,514
kWh
|
$355
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $16,883 | $14,095 |
$9,748
337,344
kWh
|
$4,039
-
kW-mo/yr
|
$4,296
-
MMBtu
|
$(-800.0) | $(-400.0) | ||
| TOTAL IMPLEMENTED | $4,262 | $1,550 |
$2,454
84,911
kWh
|
$3,008
-
kW-mo/yr
|
- | $(-800.0) | $(-400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs