ITAC Assessment: NC0282
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ITAC Assessment: NC0282
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Assessment Year 2004
Principal Product urethane and rubber coated fabrics
NAICS 313320: Fabric Coating Mills
SIC 2295: Coated Fabrics, Not Rubberized
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 276,000
ft2
Annual Production 15,300
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $292,169 11,150,128
kWh
Electricity Demand $180,460 18,477
kW-mo/yr
Natural Gas $657,185 90,201
MMBtu
Fuel Oil #2 $28,944 4,093
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $118,531 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.2414: Use waste heat from hot flue gases to preheat $99,451 $151,800 n/a $(-2,003.0)
(-76,459)
kWh
$(-1,849.0)
-
kW-mo/yr
$103,303
-
MMBtu
-
02 2.5194: Redesign process $5,960 $6,000 n/a $5,960
227,479
kWh
- - -
03 2.1133: Adjust burners for efficient operation $7,098 $1,000 n/a - - $7,098
-
MMBtu
-
04 2.1131: Repair faulty insulation in furnaces, boilers, etc $3,574 $1,000 n/a - - $3,574
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,233 $240 n/a $868
19,200
kWh
$365
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,215 $936 n/a $811
15,540
kWh
$296
-
kW-mo/yr
- $108
TOTAL RECOMMENDED $118,531 $160,976 $5,636
185,760
kWh
$(-1,188.0)
-
kW-mo/yr
$113,975
-
MMBtu
$108
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs