| Assessment Year | 2003 |
|---|---|
| Principal Product | Plastic bags and sheeting |
| NAICS | 326111: Plastics Bag and Pouch Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $50 M to 100M |
| # of Employees | 394 |
| Plant Area |
390,000
ft2
|
| Annual Production | 147,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,113,014 | 43,130,720 |
kWh
|
$0.026 |
| Electricity Demand | $892,927 | 67,346 |
kW-mo/yr
|
$13.26 |
| Electricity Fees | $148,006 | - |
|
- |
| Natural Gas | $38,621 | 4,863 |
MMBtu
|
$7.94 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $457,301 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,840 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4151: Develop a repair/replace policy | $10,483 | $9,992 |
$5,894
245,597
kWh
|
$4,589
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $17,622 | $2,911 | - | - |
$17,622
-
MMBtu
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $13,615 | $5,261 |
$7,655
318,966
kWh
|
$5,960
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,891 | $50 |
$2,750
114,580
kWh
|
$2,141
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,466 | $6,430 |
$1,390
57,902
kWh
|
$1,076
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $1,314 | $500 |
$739
30,778
kWh
|
$575
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2691: Shut off cooling if cold outside air will cool process | $910 | $3,948 |
$512
21,334
kWh
|
$398
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 4.421: Modify current incentive program | $406,000 | $41,000 | - | - | - | $(-388,000.0) | $(-1,146,000.0) | $1,940,000 | |
| TOTAL RECOMMENDED | $457,301 | $70,092 |
$18,940
789,157
kWh
|
$14,739
-
kW-mo/yr
|
$17,622
-
MMBtu
|
$(-388,000.0) | $(-1,146,000.0) | $1,940,000 | ||
| TOTAL IMPLEMENTED | $17,840 | $16,472 |
$10,034
418,079
kWh
|
$7,806
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs