| Assessment Year | 2003 |
|---|---|
| Principal Product | Corrugated containers |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2650: |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
188,000
ft2
|
| Annual Production | 480,000
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $114,608 | 4,886,897 |
kWh
|
$0.023 |
| Electricity Demand | $143,960 | 12,100 |
kW-mo/yr
|
$11.90 |
| Natural Gas | $257,905 | 47,810 |
MMBtu
|
$5.39 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $466,592 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $68,402 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | By-product Production Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1331: Burn a less expensive grade of fuel | $174,891 | $550,000 | - | - |
$222,891
-
MMBtu
|
- | $(-10,000.0) | - | $(-38,000.0) | - | |
| 02 | 2.7313: Recycle air for heating, ventilation and air conditioning | $21,031 | $45,000 | - | - |
$21,031
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $4,507 | $500 |
$3,450
145,960
kWh
|
$1,057
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $5,417 | $12,587 |
$(-83.0)
(-3,495)
kWh
|
$(-76.0)
-
kW-mo/yr
|
$5,576
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $6,851 | $30,000 | - | - |
$6,851
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $2,112 | $4,375 | - | - |
$2,112
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $123 | $200 |
$51
2,174
kWh
|
$72
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.1221: Replace obsolete burners with more efficient ones | $1,260 | $28,000 | - | - |
$1,260
-
MMBtu
|
- | - | - | - | - | |
| 09 | 4.611: Begin a practice of predictive / preventative maintenance | $60,400 | $20,000 | - | - | - | $(-8,000.0) | - | $68,400 | - | - | |
| 10 | 4.421: Modify current incentive program | $190,000 | $14,000 | - | - | - | - | - | - | - | $190,000 | |
| TOTAL RECOMMENDED | $466,592 | $704,662 |
$3,418
144,639
kWh
|
$1,053
-
kW-mo/yr
|
$259,721
-
MMBtu
|
$(-8,000.0) | $(-10,000.0) | $68,400 | $(-38,000.0) | $190,000 | ||
| TOTAL IMPLEMENTED | $68,402 | $53,075 |
$3,501
148,134
kWh
|
$1,129
-
kW-mo/yr
|
$3,372
-
MMBtu
|
$(-8,000.0) | - | $68,400 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | By-product Production Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs