| Assessment Year | 2003 |
|---|---|
| Principal Product | Steam traps and valves |
| NAICS | 332911: Industrial Valve Manufacturing |
| SIC | 3490: |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
80,000
ft2
|
| Annual Production | 172,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $111,650 | 4,793,406 |
kWh
|
$0.023 |
| Electricity Demand | $158,380 | 13,466 |
kW-mo/yr
|
$11.76 |
| Natural Gas | $152,481 | 25,070 |
MMBtu
|
$6.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $317,127 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,638 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.121: Maintain clean conditions before painting | $300,000 | $150,000 | - | - | - | - | $300,000 | |
| 02 | 2.7241: Install outside air damper / economizer on hvac unit | $6,060 | $7,000 |
$6,060
256,356
kWh
|
- | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $4,159 | $5,600 | - | - |
$4,159
-
MMBtu
|
- | - | |
| 04 | 3.4156: Use flow control valves on equipment to optimize water use | $3,602 | $500 | - | - |
$1,977
-
MMBtu
|
$1,625
-
Tgal
|
- | |
| 05 | 2.2135: Repair and eliminate steam leaks | $2,425 | $350 | - | - |
$2,224
-
MMBtu
|
$201
-
Tgal
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $213 | $240 |
$90
3,790
kWh
|
$123
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $668 | $120 |
$80
3,364
kWh
|
$588
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $317,127 | $163,810 |
$6,230
263,510
kWh
|
$711
-
kW-mo/yr
|
$8,360
-
MMBtu
|
$1,826
-
Tgal
|
$300,000 | ||
| TOTAL IMPLEMENTED | $2,638 | $590 |
$90
3,790
kWh
|
$123
-
kW-mo/yr
|
$2,224
-
MMBtu
|
$201
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs