ITAC Assessment: NC0251
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ITAC Assessment: NC0251
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Assessment Year 2002
Principal Product Aluminum extrusions
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 130,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $401,600 8,172,000
kWh
Electricity Demand $101,502 20,757
kW-mo/yr
Electricity Fees $2,215 -
Natural Gas $325,509 53,072
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,741 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,272

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3522: Increase electrical conductor size to reduce distribution losses $29,079 $130,000 $25,488
514,080
kWh
$3,591
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $50,797 $100,000 - - $50,797
-
MMBtu
03 2.2444: Use hot process fluids to preheat incoming process fluids $4,593 $7,000 - - $4,593
-
MMBtu
04 2.5122: Replace high resistance ducts, pipes, and fittings $6,367 $10,000 $5,581
112,560
kWh
$786
-
kW-mo/yr
-
05 2.1133: Adjust burners for efficient operation $4,768 $10,000 - - $4,768
-
MMBtu
06 2.2511: Insulate bare equipment $137 $574 $113
2,262
kWh
$24
-
kW-mo/yr
-
TOTAL RECOMMENDED $95,741 $257,574 $31,182
628,902
kWh
$4,401
-
kW-mo/yr
$60,158
-
MMBtu
TOTAL IMPLEMENTED $11,272 $20,574 $5,694
114,822
kWh
$810
-
kW-mo/yr
$4,768
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs