ITAC Assessment: NC0214
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ITAC Assessment: NC0214
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Assessment Year 2001
Principal Product Chromium based chemicals
NAICS
n/a
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 224
Plant Area 50,000
ft2
Annual Production 200,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,217,605 93,823,888
kWh
Electricity Demand $1,636,806 102,219
kW-mo/yr
Electricity Fees $1,523 -
Fuel Oil #6 $10,000,000 2,884,615
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $363,853 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $234,560

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Administrative Changes Savings
01 2.7134: Use photocell controls $2,595 $2,000 $946
40,077
kWh
$1,649
-
kW-mo/yr
- -
02 2.2437: Recover waste heat from equipment $82,133 $143,940 n/a $(-3,330.0)
(-141,120)
kWh
$(-3,030.0)
-
kW-mo/yr
$88,493
-
MMBtu
-
03 2.1131: Repair faulty insulation in furnaces, boilers, etc $158,850 $100,000 - - $158,850
-
MMBtu
-
04 2.2414: Use waste heat from hot flue gases to preheat $44,160 $90,000 - - $44,160
-
MMBtu
-
05 4.625: Develop standard operating procedures $3,000 $5,000 - - - $3,000
06 4.625: Develop standard operating procedures $8,000 $500 - - - $8,000
07 2.1113: Reduce combustion air flow to optimum $65,115 $86,000 - - $65,115
-
MMBtu
-
TOTAL RECOMMENDED $363,853 $427,440 $(-2,384.0)
(-101,043)
kWh
$(-1,381.0)
-
kW-mo/yr
$356,618
-
MMBtu
$11,000
TOTAL IMPLEMENTED $234,560 $188,500 $946
40,077
kWh
$1,649
-
kW-mo/yr
$223,965
-
MMBtu
$8,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs