ITAC Assessment: NC0176
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ITAC Assessment: NC0176
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Assessment Year 1999
Principal Product Finishing services
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 125,000
ft2
Annual Production 263,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $28,067 595,838
kWh
Electricity Demand $23,291 4,763
kW-mo/yr
Electricity Fees $4,881 -
Natural Gas $23,266 3,894
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,977 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,936

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $71 $150 $48
879
kWh
$23
-
kW-mo/yr
- - - - - - -
02 2.4239: Eliminate or reduce compressed air usage $180 $640 $101
2,052
kWh
$79
-
kW-mo/yr
- - - - - - -
03 2.2437: Recover waste heat from equipment $639 $1,000 - - $639
-
MMBtu
- - - - - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,080 $5,000 $2,036
43,083
kWh
$704
-
kW-mo/yr
$(-1,260.0)
-
MMBtu
- $1,600 - - - -
05 2.7124: Make a practice of turning off lights when not needed $242 $300 $125
2,638
kWh
$117
-
kW-mo/yr
- - - - - - -
06 2.2511: Insulate bare equipment $639 $768 - - $639
-
MMBtu
- - - - - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $450 $300 - - - $450
-
lb
- - - - -
08 3.4153: Use counter current rinsing to reduce waste water $373 $420 - - - - - - $373
-
Tgal
- -
09 4.445: Install equipment to move product $89,503 $60,000 - - - - - - $(-497.0)
-
Tgal
- $90,000
10 4.731: Advertise product or service $21,800 $200 - - - - - $(-11,500.0) - $33,300 -
TOTAL RECOMMENDED $116,977 $68,778 $2,310
48,652
kWh
$923
-
kW-mo/yr
$18
-
MMBtu
$450
-
lb
$1,600 $(-11,500.0) $(-124.0)
-
Tgal
$33,300 $90,000
TOTAL IMPLEMENTED $22,936 $1,370 $173
3,517
kWh
$140
-
kW-mo/yr
- $450
-
lb
- $(-11,500.0) $373
-
Tgal
$33,300 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs