ITAC Assessment: NC0165
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ITAC Assessment: NC0165
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Assessment Year 1999
Principal Product car and forklift batteries
NAICS
n/a
SIC 3692: Primary Batteries, Dry and Wet
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 225,000
ft2
Annual Production 3,500,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,064,021 40,935,815
kWh
Electricity Demand $709,380 75,962
kW-mo/yr
Electricity Fees $17,911 -
Natural Gas $306,160 71,041
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,240,589 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,009,289

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $28,720 $10,000 $22,343
859,613
kWh
$22,178
-
kW-mo/yr
$(-15,801.0)
-
MMBtu
- - - -
02 2.2437: Recover waste heat from equipment $4,539 $1,500 - - $4,539
-
MMBtu
- - - -
03 3.1191: Change procedures / equipment / operating conditions $151,290 $29,000 - - - $91,290
-
gal
$60,000 - -
04 4.111: Add equipment/ operators to reduce production bottleneck $231,300 $1,600,000 - - - - - - $231,300
05 4.113: Install refrigeration system to cool product $824,740 $836,000 - - - - - $(-20,000.0) $844,740
TOTAL RECOMMENDED $1,240,589 $2,476,500 $22,343
859,613
kWh
$22,178
-
kW-mo/yr
$(-11,262.0)
-
MMBtu
$91,290
-
gal
$60,000 $(-20,000.0) $1,076,040
TOTAL IMPLEMENTED $1,009,289 $876,500 $22,343
859,613
kWh
$22,178
-
kW-mo/yr
$(-11,262.0)
-
MMBtu
$91,290
-
gal
$60,000 $(-20,000.0) $844,740
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs