ITAC Assessment: NC0163
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ITAC Assessment: NC0163
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Assessment Year 1999
Principal Product Fuel filters and pumps
NAICS
n/a
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 180,000
ft2
Annual Production 8,400,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $676,059 15,418,523
kWh
Electricity Demand $386,137 30,817
kW-mo/yr
Natural Gas $141,656 27,860
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $131,659 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $87,159

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings Water Consumption Savings Increase in Production Savings
01 2.7241: Install outside air damper / economizer on hvac unit $11,222 $17,000 $11,222
255,862
kWh
- - - - - -
02 2.2437: Recover waste heat from equipment $1,614 $1,600 $1,614
36,928
kWh
- - - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $7,866 $25 $5,175
118,113
kWh
$2,691
-
kW-mo/yr
- - - - -
04 2.2514: Cover open tanks $24,515 $21,000 $16,937
386,284
kWh
$7,578
-
kW-mo/yr
- - - - -
05 2.2437: Recover waste heat from equipment $19,985 $35,000 - - $19,985
-
MMBtu
- - - -
06 3.4116: Meter recycled water (to reduce sewer charges) $4,068 $1,000 - - - $4,068
-
Tgal
- - -
07 3.4113: Treat and reuse rinse waters $7,389 $4,500 $(-262.0)
(-5,862)
kWh
$(-150.0)
-
kW-mo/yr
- - - $7,801
-
Tgal
-
08 4.111: Add equipment/ operators to reduce production bottleneck $55,000 $14,000 $467
10,844
kWh
- $(-265.0)
-
MMBtu
- $(-202.0) - $55,000
TOTAL RECOMMENDED $131,659 $94,125 $35,153
802,169
kWh
$10,119
-
kW-mo/yr
$19,720
-
MMBtu
$4,068
-
Tgal
$(-202.0) $7,801
-
Tgal
$55,000
TOTAL IMPLEMENTED $87,159 $38,125 $18,216
415,885
kWh
$2,541
-
kW-mo/yr
$(-265.0)
-
MMBtu
$4,068
-
Tgal
$(-202.0) $7,801
-
Tgal
$55,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs