ITAC Assessment: NC0162
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ITAC Assessment: NC0162
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Assessment Year 1999
Principal Product Filters for molten metal
NAICS
n/a
SIC 3290:
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 175,000
ft2
Annual Production 396,000
pieces
Production Hrs. Annual 5,800
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $201,865 7,260,551
kWh
Electricity Demand $179,597 18,972
kW-mo/yr
Electricity Fees $24,577 -
Natural Gas $489,781 121,096
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,804 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
01 2.1116: Improve combustion control capability $9,405 $15,000 - - $9,405
-
MMBtu
- - - - -
02 2.2437: Recover waste heat from equipment $5,501 $20,000 $(-1,092.0)
(-41,325)
kWh
$(-433.0)
-
kW-mo/yr
$7,026
-
MMBtu
- - - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $41,911 $10,500 - - $41,911
-
MMBtu
- - - - -
04 3.4114: Replace city water with recycled water via cooling tower $7,571 $9,450 $(-1,150.0)
(-43,669)
kWh
$(-561.0)
-
kW-mo/yr
- - - - - $9,282
-
Tgal
05 3.4155: Meter waste water $2,279 $1,500 - - - $2,279
-
Tgal
- - - -
06 3.5313: Increase amount of waste recovered for resale $1,019 $1,050 - - - - $5,019
-
lb
$(-4,000.0) - -
07 3.7121: Improve handling practices $1,609 $1,500 - - - $1,609
-
Tgal
- - - -
08 4.423: Move product using mechanical means $1,509 $5,200 $(-142.0)
(-5,275)
kWh
$(-99.0)
-
kW-mo/yr
- - - $2,000 $(-250.0) -
TOTAL RECOMMENDED $70,804 $64,200 $(-2,384.0)
(-90,269)
kWh
$(-1,093.0)
-
kW-mo/yr
$58,342
-
MMBtu
$3,888
-
Tgal
$5,019
-
lb
$(-2,000.0) $(-250.0) $9,282
-
Tgal
TOTAL IMPLEMENTED - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs