ITAC Assessment: NC0160
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ITAC Assessment: NC0160
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Assessment Year 1999
Principal Product Nylon 6,6 filament yarn
NAICS
n/a
SIC 2280:
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 160,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $669,509 28,528,136
kWh
Electricity Demand $754,011 46,888
kW-mo/yr
Electricity Fees $207,042 -
LPG $18,281 2,243
MMBtu
Fuel Oil #2 $55,960 13,167
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $109,374 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,587

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Fuel Oil #2 Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $2,733 $1,400 - - - $2,733
-
MMBtu
- - -
02 2.2437: Recover waste heat from equipment $2,043 $2,000 $2,043
87,632
kWh
- - - - - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $30,992 $6,000 $26,648
1,139,215
kWh
$24,991
-
kW-mo/yr
- $(-20,647.0)
-
MMBtu
- - -
04 2.7145: Install skylights $1,207 $2,000 $323
13,775
kWh
$884
-
kW-mo/yr
- - - - -
05 2.3192: Use fossil fuel powered generator during peak demand periods $21,795 $20,000 $1,404
60,082
kWh
$28,836
-
kW-mo/yr
$(-3,445.0)
-
MMBtu
- - $(-5,000.0) -
06 3.4154: Eliminate leaks in water lines and valves $1,045 $1,550 - - - $966
-
MMBtu
$79
-
Tgal
- -
07 4.212: Adopt in-house material generation $49,559 $100,000 $(-4,715.0)
(-201,641)
kWh
$(-8,843.0)
-
kW-mo/yr
- - - - $63,117
TOTAL RECOMMENDED $109,374 $132,950 $25,703
1,099,063
kWh
$45,868
-
kW-mo/yr
$(-3,445.0)
-
MMBtu
$(-16,948.0)
-
MMBtu
$79
-
Tgal
$(-5,000.0) $63,117
TOTAL IMPLEMENTED $56,587 $106,950 $(-2,349.0)
(-100,234)
kWh
$(-7,959.0)
-
kW-mo/yr
- $3,699
-
MMBtu
$79
-
Tgal
- $63,117
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Fuel Oil #2 Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs