ITAC Assessment: NC0150
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ITAC Assessment: NC0150
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Assessment Year 1998
Principal Product Metal plating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 170
Plant Area 135,000
ft2
Annual Production 7,500
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $78,418 3,831,184
kWh
Electricity Demand $94,429 10,682
kW-mo/yr
Electricity Fees $12,035 -
Natural Gas $185,328 42,113
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,170 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,488

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Increase in Production Savings
01 2.4239: Eliminate or reduce compressed air usage $920 $400 $170
7,327
kWh
$750
-
kW-mo/yr
- - - - - -
02 2.2437: Recover waste heat from equipment $1,383 $819 - - $1,383
-
MMBtu
- - - - -
03 2.2437: Recover waste heat from equipment $729 $1,532 - - $729
-
MMBtu
- - - - -
04 2.7124: Make a practice of turning off lights when not needed $244 $800 $244
10,551
kWh
- - - - - - -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $2,244 $4,400 $1,873
7,034
kWh
$371
-
kW-mo/yr
- - - - - -
06 3.3127: Use adsorption, ion exchange to remove contaminants $14,434 $500 - - - $43,036
-
Tgal
$20,400
-
lb
$(-95,700.0) $46,698 -
07 4.111: Add equipment/ operators to reduce production bottleneck $45,216 $16,000 - - - - - - $25,000 $20,216
TOTAL RECOMMENDED $65,170 $24,451 $2,287
24,912
kWh
$1,121
-
kW-mo/yr
$2,112
-
MMBtu
$43,036
-
Tgal
$20,400
-
lb
$(-95,700.0) $71,698 $20,216
TOTAL IMPLEMENTED $2,488 $5,200 $2,117
17,585
kWh
$371
-
kW-mo/yr
- - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs