| Assessment Year | 1998 |
|---|---|
| Principal Product | Aluminum foil |
| NAICS |
n/a
|
| SIC | 3353: Aluminum Sheet, Plate, and Foil |
| Sales Range | $100 M to 500M |
| # of Employees | 286 |
| Plant Area |
200,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,005,042 | 39,118,113 |
kWh
|
$0.026 |
| Electricity Demand | $567,223 | 66,110 |
kW-mo/yr
|
$8.58 |
| Electricity Fees | $45,146 | - |
|
- |
| Natural Gas | $2,026,000 | 516,448 |
MMBtu
|
$3.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $523,401 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,424 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,306 | $18,000 |
$10,506
183,763
kWh
|
$3,800
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $3,424 | $1,800 |
$2,354
91,735
kWh
|
$1,070
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $34,875 | $2,500 |
$(-388.0)
(-15,240)
kWh
|
$(-175.0)
-
kW-mo/yr
|
$35,438
-
MMBtu
|
- | - | - | |
| 04 | 2.2424: Use heat in flue gases to preheat products or materials | $5,815 | $25,000 |
$(-925.0)
(-36,049)
kWh
|
$(-422.0)
-
kW-mo/yr
|
$7,162
-
MMBtu
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $42,277 | $70,000 |
$14,771
575,029
kWh
|
$7,506
-
kW-mo/yr
|
- | - |
$20,000
-
lb
|
- | |
| 06 | 3.3133: Use other waste concentration methods | $4,704 | $4,000 | - | - | - |
$4,704
-
gal
|
- | - | |
| 07 | 4.112: Replace old machine with new automatic multi-station tool | $418,000 | $750,000 | - | - | - | - | - | $418,000 | |
| TOTAL RECOMMENDED | $523,401 | $871,300 |
$26,318
799,238
kWh
|
$11,779
-
kW-mo/yr
|
$42,600
-
MMBtu
|
$4,704
-
gal
|
$20,000
-
lb
|
$418,000 | ||
| TOTAL IMPLEMENTED | $3,424 | $1,800 |
$2,354
91,735
kWh
|
$1,070
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs