ITAC Assessment: LM0068
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ITAC Assessment: LM0068
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Assessment Year 2003
Principal Product Die Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 22,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 3,875
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $226,375 1,799,070
kWh
Electricity Demand $63,120 4,800
kW-mo/yr
Electricity Fees $1,846 -
Natural Gas $98,568 18,890
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,200 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,670

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,854 $5,078 $2,327
17,939
kWh
$527
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,564 - $2,055
16,445
kWh
$509
-
kW-mo/yr
- -
03 2.4133: Use most efficient type of electric motors $349 $267 $272
2,172
kWh
$77
-
kW-mo/yr
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,866 $16,975 $4,808
38,565
kWh
$1,058
-
kW-mo/yr
- -
05 2.1113: Reduce combustion air flow to optimum $1,181 $260 - - $1,181
-
MMBtu
-
06 2.2511: Insulate bare equipment $1,079 $120 - - $1,079
-
MMBtu
-
07 2.2437: Recover waste heat from equipment $1,489 $368 $901
7,212
kWh
$178
-
kW-mo/yr
$410
-
MMBtu
-
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $40,318 $55,000 $39,396
330,214
kWh
$7,182
-
kW-mo/yr
$(-6,260.0)
-
MMBtu
-
09 4.431: Train operators for maximum operating efficiency $13,500 - - - - $13,500
TOTAL RECOMMENDED $69,200 $78,068 $49,759
412,547
kWh
$9,531
-
kW-mo/yr
$(-3,590.0)
-
MMBtu
$13,500
TOTAL IMPLEMENTED $2,670 $628 $901
7,212
kWh
$178
-
kW-mo/yr
$1,591
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs