ITAC Assessment: NC0133
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ITAC Assessment: NC0133
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Assessment Year 1998
Principal Product Insulin
NAICS
n/a
SIC 2834: Pharmaceutical Preparations
Sales Range $10
M
to 50
M
# of Employees 147
Plant Area 99,500
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $371,526 11,399,766
kWh
Electricity Demand $214,200 19,040
kW-mo/yr
Electricity Fees $32,671 -
Natural Gas $275,337 59,063
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $629,961 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $606,528

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Increase in Production Savings
01 2.4133: Use most efficient type of electric motors $4,797 $7,696 $2,357
72,392
kWh
$2,440
-
kW-mo/yr
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $3,905 $1,400 - - $3,905
-
MMBtu
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,181 $27,560 $456
14,068
kWh
$4,725
-
kW-mo/yr
- - -
04 3.4115: Recover and reuse cooling water $97,026 $2,000 - - - $97,026
-
Tgal
-
05 3.4151: Minimize water usage $18,252 $35,000 - - - $18,252
-
Tgal
-
06 4.451: Add additional production shift $500,800 - - - - - $500,800
TOTAL RECOMMENDED $629,961 $73,656 $2,813
86,460
kWh
$7,165
-
kW-mo/yr
$3,905
-
MMBtu
$115,278
-
Tgal
$500,800
TOTAL IMPLEMENTED $606,528 $11,096 $2,357
72,392
kWh
$2,440
-
kW-mo/yr
$3,905
-
MMBtu
$97,026
-
Tgal
$500,800
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs