| Assessment Year | 1997 |
|---|---|
| Principal Product | mirrors |
| NAICS |
n/a
|
| SIC | 3231: Glass Products, Made of Purchased Glass |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
90,060
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $126,813 | 2,883,060 |
kWh
|
$0.044 |
| Electricity Demand | $47,079 | 13,646 |
kW-mo/yr
|
$3.45 |
| Electricity Fees | $8,140 | - |
|
- |
| Natural Gas | $53,475 | 8,647 |
MMBtu
|
$6.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $105,026 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,460 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2515: Use optimum thickness insulation | $1,591 | $647 |
$1,082
24,619
kWh
|
$509
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.2136: Install / repair insulation on steam lines | $884 | $468 | - | - |
$884
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.7245: Use direct air supply to exhaust hoods | $831 | $1,000 |
$831
18,757
kWh
|
- | - | - | - | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,262 | $600 | - | - |
$2,262
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.4131: Size electric motors for peak operating efficiency | $2,108 | $3,500 |
$1,707
38,687
kWh
|
$401
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.1224: Replace boiler | $8,881 | $36,000 | - | - |
$8,281
-
MMBtu
|
- | - | $600 | - | - | |
| 07 | 2.7241: Install outside air damper / economizer on hvac unit | $973 | $1,500 |
$973
21,981
kWh
|
- | - | - | - | - | - | - | |
| 08 | 3.4113: Treat and reuse rinse waters | $12,101 | $2,500 | - | - |
$6,149
-
MMBtu
|
$5,952
-
Tgal
|
- | - | - | - | |
| 09 | 3.5313: Increase amount of waste recovered for resale | $27,463 | $13,500 |
$(-227.0)
(-5,275)
kWh
|
- | - | - |
$27,690
-
lb
|
- | - | - | |
| 10 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,157 | $400 | - | - | - | - |
$3,157
-
lb
|
$(-1,000.0) | - | - | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $36,445 | $100,000 |
$(-388.0)
(-8,792)
kWh
|
$(-167.0)
-
kW-mo/yr
|
- | - | - | $32,000 | $5,000 | - | |
| 12 | 4.511: Expand operations into unused space | $9,330 | $3,330 | - | - | - | - |
$(-370.0)
-
lb
|
$(-300.0) | - | $10,000 | |
| TOTAL RECOMMENDED | $105,026 | $163,445 |
$3,978
89,977
kWh
|
$743
-
kW-mo/yr
|
$17,576
-
MMBtu
|
$5,952
-
Tgal
|
$30,477
-
lb
|
$31,300 | $5,000 | $10,000 | ||
| TOTAL IMPLEMENTED | $12,460 | $5,230 |
$973
21,981
kWh
|
- | - | - |
$2,787
-
lb
|
$(-1,300.0) | - | $10,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs