| Assessment Year | 1996 |
|---|---|
| Principal Product | Vacuum actuators |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 450 |
| Plant Area |
130,000
ft2
|
| Annual Production | 19,500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $435,465 | 13,160,024 |
kWh
|
$0.033 |
| Electricity Demand | $191,527 | 17,734 |
kW-mo/yr
|
$10.80 |
| Electricity Fees | $16,279 | - |
|
- |
| Natural Gas | $29,504 | 5,030 |
MMBtu
|
$5.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $46,604 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,049 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,416 | $960 |
$1,536
46,307
kWh
|
$880
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $724 | $400 |
$439
13,189
kWh
|
$285
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,343 | $22,000 |
$4,443
134,232
kWh
|
$2,900
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $1,041 | - |
$629
19,050
kWh
|
$412
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $1,770 | $20 |
$1,071
32,239
kWh
|
$699
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $275 | $250 |
$275
8,206
kWh
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $100 | $420 |
$49
1,465
kWh
|
$21
-
kW-mo/yr
|
- | - | - | - | $30 | |
| 08 | 2.2443: Re-use or recycle hot or cold process exhaust air | $197 | $50 |
$102
2,931
kWh
|
$95
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.3131: Use evaporation to concentrate material | $11,533 | $25,000 | - | - |
$(-458.0)
-
MMBtu
|
- |
$11,991
-
lb
|
- | - | |
| 10 | 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water | $21,205 | $54,000 | - | - |
$(-535.0)
-
MMBtu
|
$(-8,000.0)
-
gal
|
$23,981
-
lb
|
$5,759 | - | |
| TOTAL RECOMMENDED | $46,604 | $103,100 |
$8,544
257,619
kWh
|
$5,292
-
kW-mo/yr
|
$(-993.0)
-
MMBtu
|
$(-8,000.0)
-
gal
|
$35,972
-
lb
|
$5,759 | $30 | ||
| TOTAL IMPLEMENTED | $14,049 | $26,380 |
$1,585
47,772
kWh
|
$901
-
kW-mo/yr
|
$(-458.0)
-
MMBtu
|
- |
$11,991
-
lb
|
- | $30 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs