ITAC Assessment: NC0055
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ITAC Assessment: NC0055
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Assessment Year 1995
Principal Product Acrylic Yarn
NAICS
n/a
SIC 2298: Cordage and Twine
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 243,000
ft2
Annual Production 17,680,000
lb
Production Hrs. Annual 8,232
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,803,230 34,915,299
kWh
Natural Gas $171,040 43,647
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $552,737 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,610

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $1,521 $1,200 - $1,521
-
MMBtu
-
02 2.3113: Make ice during off peak hours for cooling $144,508 $638,000 $144,508
1,806,858
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,431 $480 $1,431
25,498
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $658 $3,360 $658
11,723
kWh
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,143 $28,000 $8,143
144,490
kWh
- -
06 2.2711: Utilize outside air instead of conditioned air for drying $56,724 $55,000 $56,724
1,013,189
kWh
- -
07 3.4151: Minimize water usage $8,114 $10,000 - $4,410
-
MMBtu
$3,704
-
Tgal
08 3.4151: Minimize water usage $331,638 $1,750,000 $46,106
823,564
kWh
$155,132
-
MMBtu
$130,400
-
Tgal
TOTAL RECOMMENDED $552,737 $2,486,040 $257,570
3,825,322
kWh
$161,063
-
MMBtu
$134,104
-
Tgal
TOTAL IMPLEMENTED $3,610 $5,040 $2,089
37,221
kWh
$1,521
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs