| Assessment Year | 2022 |
|---|---|
| Principal Product | Non ferrous grounding products |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 12 |
| Plant Area |
63,420
ft2
|
| Annual Production | 6,700,000
pieces
|
| Production Hrs. Annual | 3,675
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $172,178 | 3,297,965 |
kWh
|
$0.052 | |
| Electricity Demand | $47,379 | 14,399 |
kW-mo/yr
|
$3.29 | |
| Natural Gas | $66,341 | 9,030 |
MMBtu
|
$7.35 | |
| Waste Disposal Costs | |||||
| Water Usage | $2,586 | 304 |
Tgal
|
$8.52 | |
| Water Disposal | $4,600 | 262 |
Tgal
|
$17.55 | |
| TOTAL YEARLY COSTS | $293,084 | ||||
| RECOMMENDED SAVINGS* | $58,918 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $32,583 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $687 | $800 |
$570
10,966
kWh
|
$117
-
kW-mo/yr
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,278 | $240 | - | - |
$5,278
-
MMBtu
|
|
| 03 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $3,002 | $600 | - | - |
$3,002
-
MMBtu
|
|
| 04 | 2.4239: Eliminate or reduce compressed air usage | $1,762 | $4,140 |
$1,849
35,566
kWh
|
$(-87.0)
-
kW-mo/yr
|
- | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,286 | $480 |
$1,286
22,673
kWh
|
- | - | |
| 06 | 2.7144: Install spectral reflectors / delamp | $13,167 | $45,756 |
$10,856
208,776
kWh
|
$2,311
-
kW-mo/yr
|
- | |
| 07 | 2.1321: Replace fossil fuel equipment with electrical equipment | $22,855 | $145,659 |
$(-7,928.0)
(-152,462)
kWh
|
$(-1,639.0)
-
kW-mo/yr
|
$32,422
-
MMBtu
|
|
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $7,401 | $25,720 | - | - |
$7,401
-
MMBtu
|
|
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,480 | $3,480 |
$2,884
55,471
kWh
|
$596
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $58,918 | $226,875 |
$9,517
180,990
kWh
|
$1,298
-
kW-mo/yr
|
$48,103
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $32,583 | $77,736 |
$14,561
277,981
kWh
|
$2,341
-
kW-mo/yr
|
$15,681
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs