ITAC Assessment: MZ0316
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ITAC Assessment: MZ0316
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Assessment Year 2021
Principal Product pressure vessels and heat exchangers
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 348
Plant Area 210,000
ft2
Annual Production 30
units
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,610 1,624,321
kWh
Electricity Demand $47,291 11,518
kW-mo/yr
Natural Gas $126,465 22,840
MMBtu
Waste Disposal Costs
Water Usage $7,748 1,241
Tgal
TOTAL YEARLY COSTS $308,114
RECOMMENDED SAVINGS* $75,373 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,326

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $7,730 $7,800 $7,730
99,173
kWh
- - - -
02 2.4239: Eliminate or reduce compressed air usage $4,326 $480 $4,326
55,470
kWh
- - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $398 $80 $398
5,113
kWh
- - - -
04 2.7231: Use radiant heater for spot heating $24,773 $86,550 $(-58,420.0)
(-748,980)
kWh
$(-14,056.0)
-
kW-mo/yr
$97,249
-
MMBtu
- -
05 4.132: Purchase new equipment to reduce material use / cost $12,219 $40,130 $(-3,570.0)
(-45,775)
kWh
$(-3,092.0)
-
kW-mo/yr
- $18,881 -
06 2.4239: Eliminate or reduce compressed air usage $5,527 $1,395 $5,527
70,857
kWh
- - - -
07 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,786 $11,055 - - $2,786
-
MMBtu
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,866 $3,614 $5,866
75,207
kWh
- - - -
09 2.4239: Eliminate or reduce compressed air usage $9,528 $625 $9,528
122,162
kWh
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,220 $3,485 $1,251
16,044
kWh
$107
-
kW-mo/yr
- - $862
TOTAL RECOMMENDED $75,373 $155,214 $(-27,364.0)
(-350,729)
kWh
$(-17,041.0)
-
kW-mo/yr
$100,035
-
MMBtu
$18,881 $862
TOTAL IMPLEMENTED $23,326 $26,514 $19,571
251,007
kWh
$107
-
kW-mo/yr
$2,786
-
MMBtu
- $862
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs