ITAC Assessment: MZ0287
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ITAC Assessment: MZ0287
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Assessment Year 2020
Principal Product Doors, HVAC Towers, Pots, and Pans
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 85,000
ft2
Annual Production 7,000,000
lb
Production Hrs. Annual 7,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $366,336 4,164,960
kWh
Electricity Demand $1 14,465
kW-mo/yr
Electricity Fees $1,292 -
Natural Gas $31,001 9,538
MMBtu
Waste Disposal Costs
Water Usage $8,429 237
Tgal
TOTAL YEARLY COSTS $407,059
RECOMMENDED SAVINGS* $37,881 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,664

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $10,540 $2,484 $10,540
119,776
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,461 $1,310 $8,901
101,150
kWh
- - $(-440.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,049 $14,550 $6,049
68,734
kWh
- - -
04 2.7231: Use radiant heater for spot heating $4,983 $6,696 - - $4,983
-
MMBtu
-
05 2.2437: Recover waste heat from equipment $2,939 $356 - - $2,939
-
MMBtu
-
06 2.7135: Install occupancy sensors $2,755 $5,978 $2,755
31,304
kWh
- - -
07 2.3212: Optimize plant power factor $937 $4,000 - $937 - -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $638 $1,220 - $638 - -
09 2.7134: Use photocell controls $579 $847 $579
6,580
kWh
- - -
TOTAL RECOMMENDED $37,881 $37,441 $28,824
327,544
kWh
$1,575 $7,922
-
MMBtu
$(-440.0)
TOTAL IMPLEMENTED $36,664 $35,374 $28,245
320,964
kWh
$937 $7,922
-
MMBtu
$(-440.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs