ITAC Assessment: MZ0254
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ITAC Assessment: MZ0254
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Assessment Year 2018
Principal Product Aluminum and zinc die castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 171
Plant Area 108,035
ft2
Annual Production 26,000,000
units
Production Hrs. Annual 6,120
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $436,355 5,977,443
kWh
Electricity Demand $54,905 16,894
kW-mo/yr
Natural Gas $331,960 44,427
MMBtu
Waste Disposal Costs
Water Usage $17,692 2,581,000
Tgal
TOTAL YEARLY COSTS $840,913
RECOMMENDED SAVINGS* $87,898 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $87,898

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,653 $180 $2,434
34,381
kWh
$219
-
kW-mo/yr
- -
02 2.2515: Use optimum thickness insulation $49,702 $20,960 - - $49,702
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $13,434 $10,000 - - $13,434
-
MMBtu
-
04 2.4239: Eliminate or reduce compressed air usage $1,856 $10,840 $1,614
22,116
kWh
$242
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $5,499 $52,000 $5,057
69,278
kWh
$442
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $384 $1,000 $384
5,263
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $14,370 $57,615 $5,349
73,275
kWh
$509
-
kW-mo/yr
- $8,512
TOTAL RECOMMENDED $87,898 $152,595 $14,838
204,313
kWh
$1,412
-
kW-mo/yr
$63,136
-
MMBtu
$8,512
TOTAL IMPLEMENTED $87,898 $152,595 $14,838
204,313
kWh
$1,412
-
kW-mo/yr
$63,136
-
MMBtu
$8,512
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs