ITAC Assessment: MZ0228
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ITAC Assessment: MZ0228
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Assessment Year 2017
Principal Product Starch
NAICS 325612: Polish and Other Sanitation Good Manufacturing
SIC 2842: Specialty Cleaning, Polishing, and Sanitation Preparations
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 145,000
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 3,380
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $154,701 1,530,139
kWh
Electricity Demand $47,165 5,376
kW-mo/yr
Electricity Fees $3,022 -
Natural Gas $75,265 10,609
MMBtu
Waste Disposal Costs
Water Usage $100,666 15,650
Tgal
TOTAL YEARLY COSTS $380,819
RECOMMENDED SAVINGS* $34,101 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,476

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
01 3.4154: Eliminate leaks in water lines and valves $20,062 - - - - $20,062
-
Tgal
-
02 2.2437: Recover waste heat from equipment $7,002 $1,080 $5,353
52,948
kWh
$1,649
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,092 $1,772 $3,171
31,377
kWh
$977
-
kW-mo/yr
- - $(-56.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,423 $280 $936
9,258
kWh
$487
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $897 $340 $686
6,780
kWh
$211
-
kW-mo/yr
- - -
06 2.2515: Use optimum thickness insulation $625 $651 - - $625
-
MMBtu
- -
TOTAL RECOMMENDED $34,101 $4,123 $10,146
100,363
kWh
$3,324
-
kW-mo/yr
$625
-
MMBtu
$20,062
-
Tgal
$(-56.0)
TOTAL IMPLEMENTED $33,476 $3,472 $10,146
100,363
kWh
$3,324
-
kW-mo/yr
- $20,062
-
Tgal
$(-56.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs