ITAC Assessment: MZ0159
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ITAC Assessment: MZ0159
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Assessment Year 2014
Principal Product power coating resin
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 21
Plant Area 192,000
ft2
Annual Production 19,000,000
lb
Production Hrs. Annual 8,600
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,187 3,228,320
kWh
Electricity Demand $39,947 7,200
kW-mo/yr
Natural Gas $290,894 65,259
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,300 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,084

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $51,046 $118,500 $45,781
680,260
kWh
$5,265
-
kW-mo/yr
- -
02 2.2511: Insulate bare equipment $428 $1,200 - - $428
-
MMBtu
-
03 2.2511: Insulate bare equipment $1,973 $1,599 - - $1,973
-
MMBtu
-
04 2.2121: Increase amount of condensate returned $12,895 $37,500 - - $8,665
-
MMBtu
$4,230
-
Tgal
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,788 $23,000 $6,985
103,785
kWh
$803
-
kW-mo/yr
- -
06 2.7134: Use photocell controls $5,170 $1,000 $5,170
76,815
kWh
- - -
TOTAL RECOMMENDED $79,300 $182,799 $57,936
860,860
kWh
$6,068
-
kW-mo/yr
$11,066
-
MMBtu
$4,230
-
Tgal
TOTAL IMPLEMENTED $23,084 $63,299 $6,985
103,785
kWh
$803
-
kW-mo/yr
$11,066
-
MMBtu
$4,230
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs